Are you looking for practical and durable packaging solutions for transport and storage management? Then we recommend packaging combinations made of foam and twin-wall sheets. Appropriately adapted PE foam rails are glued onto the twin-wall sheets, which are customized to fit the shape of the products to be transported. Due to the combination of both materials, we create ultra-light packaging solutions for you.
When developing load carriers, soft foams and sturdy twin-wall sheets offer unexpected possibilities. Therefore we develop high-quality and efficient packaging solutions for transport and storage management. The combination of both materials generates very light yet strong transport carriers that can securely transport even heavy products in precisely fitting holders, for example vehicle parts or equipment. The load carriers we develop are generally used in the automotive industry, mechanical engineering or engine technology.
Essential components of transport packaging are accurately fitting and dimensionally precise product fixtures, because the products to be transported must arrive at their destination without damage. In addition, the packaging solutions must be lightweight and efficiently designed. This is a requirement that we achieve by combining a wide variety of packaging materials. In the picture you can see a twin-wall sheet carrier on which PE foam holders are glued. Twin-wall sheets made of plastic are ideal because they are very light yet strong.
The combination of packaging materials such as foam and twin-wall sheets enables the development of extremely lightweight yet durable transport carriers. This type of packaging also allows the safe transport of sensitive products made of glass. The packaging is reusable and is suitable for the automotive industry and in the electromobility sector.
Due to the polyethylene foam, different properties of the material (UV resistance, temperature resistance) can have a positive effect on the packaging, which is particularly desirable for reusable solutions. We offer our customers safe and customized transport carriers made of PE foam, which are ideal for precise assembly of all kinds of components.
PE foam is a soft, stretchable, open-cell foam that also boasts excellent heat retention. The polyethylene material is widely used for contoured foam inserts in delicate medical instruments and tools, as seen in this packaging sample.
For small to medium-sized packaged goods, our PE dimpled foam boxes ensure a secure lining (pink). In addition, they provide protection against antistatic charge (dissipation), as in this case study. Products can be packed ultra-fast and at the same time they are kept shock- and scratch-proof during shipping due to the soft padding of the foam material.
Tray inlays made of PE foam are perfectly suited for reusable packaging. The very lightweight trays are robust and can be used in cost-effective freight carriers that hold the products in a space-saving, organized and protected manner. This guarantees excellent handling during transport or storage. These products are mainly used in the automotive industry.
Slotted strips made of polyethylene foam are optimal separators for holding and securing medium-sized components such as machine parts, precision parts, housing components and much more. In this packaging example, we have glued the PE slotted strips to a lightweight twin-walls sheet carrier plate. Cost-effective, safe and form fitting; perfect for automated workflows on the conveyor belt.
Molded polyethylene foam is universally applicable as a packaging material that offers efficient side protection for valuable products. The material can be easily manufactured, is cost-effective and, due to its compact structure, is ideally suited for continuous protection from impact related damage.
2-part protective packaging made of polyethylene foam (PE) is the ideal shock-absorbing means for packaging and transporting products safely. After the products are inserted in the contoured slots, simply place the lid on top using the contour cuts. The package can then be placed in a carton or container according to the customer's specifications.
We develop tailor-made, reusable packaging for highly sensitive products. We typically make soft foam inlays for our transport trays in order to guarantee the best possible protection for the packaged components. Thanks to the pliability of the foam material, the packaging itself does not suffer any damage.
We use this square foam insert with lid for safe and anti-static transport of electronic components. The slots in the ESD-protected foam guarantee the safe retention of individual circuit boards. The foam inserts are ideally suited for durable, multi-use on conveyor belts.
DE-PACK foam product carriers are designed to be highly robust and reusable. The lightweight packaging usually has a long re-usability cycle, through various packaging processes. The contents can be fastened 100% securely for transport, by using the glued-on slotted strips.
We offer customized disposable and reusable packaging for especially sensitive products. We typically use soft foam for our component holders in order to offer the greatest possible protection for the inserted components. Thanks to the pliability of the foam material, the packaging itself does not suffer any damage.
This foam cushioned block consists of three individual contour-cut layers that have been glued together. This allows us to achieve clean and straight contoured surfaces for the exact fit of your products. The packaging has an additional protective cover, also made of PE foam.
Folding foam cushions are molded parts that can be easily tailored to instruments, components, assemblies, etc. in a transport package. The individual polyethylene foam pieces, with a velvety surface structure, guarantee the shock- and scratch-free transport of products. The folding function is achieved by use of a wide adhesive tape.
Reusable packaging is often simple and inexpensive when made of the appropriate foam material. The foam product holder allows similar packaged products to be consolidated into a container. The products are placed in the foam inlay in the most space-saving and organized way possible, which guarantees safe handling during storage or transport. These packaging solutions are mostly used in the automotive industry.
Our electrically conductive dimpled foam inlays ensure safe ESD protection; especially suitable for linings of transport containers, as lids or other cushioning components of packaging containers. The soft material can be optimally shaped and offers excellent impact resistance properties thanks to the dimple array. ESD protective packaging is indispensable for preventing the build-up of electrostatic charges during transport.
Each product requires its own suitable packaging, which guarantees adequate protection for the contents. As you can see in the picture, this packaging solution consists of a die-cut cardboard box with a handle, intended for use as a carrying case. Inside the outer box, tailor made foam inlays are positioned to secure the multi-part products. Our goal with each of our solutions is to guarantee transport safety and offer you user-friendly packaging.
We are a technical supplier of cost-effective and robust reusable packaging made of foam materials. Foam blocks (uniform or multi-part), as shown in the picture, are contoured to precisely fit the corresponding product shapes through the use of CNC-technology. The products are therefore optimally secured in the recesses provided for this purpose.
Hard or soft foam are ideal for multi-part packaging projects and for perfect transport protection of valuable components. This packaging insert consists of a foam frame including separate compartments. The packaging solution is supplemented by square foam blocks that can be used for various purposes.
Contoured cushion inlays made of polyethylene foam (individual) have a soft surface that ensures damage-free transport. The corresponding components are reliably secured in the recesses and cannot slip. Using this packaging solution we can safely package many products from a wide range of industries.
Simple packaging can be very effective and solution-oriented. Heavy products such as furniture or machine parts are optimally protected at all times using our shock-absorbing individual side cushions. The foam is very robust and can easily withstand heavy impacts during transport.
We produce perforated foam inlays made of polyethylene foam, pictured here. The light but robust foam material ensures the stability of the inlay while separating and protecting the corresponding machined or milled parts. A PE perforated inlay can also be combined with our other packaging products, for example in multi-use small load carriers or plastic containers.
Our reusable foam trays improve automation in your handling processes and warehouse management. Perfect component order optimizes handling and reduces access times considerably. Clever packaging development means that more products can be stored or transported in the same space, which saves storage space and ultimately costs.
This foam tray is designed with a dual-nested contour cut. PE foam packaging is not only functional but can also be cost-effective and reusable. Medical equipment, various components, small parts, etc., are all kept safe for transportation with our packaging products. The packaging is also ideally suited for use on automotive industry conveyor belts.
Foam, with its different densities and absorption properties, offers a wide range of options to safely pack and transport products. Our foam blocks are contoured to fit your products through the use of CNC technology. Upon request, the foam boxes and can also be supplied in different colors.
We use first-class polyethylene foam inserts in order to provide our customers' products with the highest level of convenience and safety. The square 6-compartment inlay is made of extremely rigid and robust PE foam which assures a long usage cycle along with safety in securing your product. These inserts are the preferred option for sample and product cases, tool cabinets and containers used in the logistics sector.
PE foam inlays are ideal for use in transport containers but can also be easily placed in laboratory drawers or cabinets. Various sized machined and die-cut parts or medical products such as test tubes and medicine vials can be transported in custom fitted perforated rows arranged in space-optimized patterns.
We combine packaging materials, for example foam and twin-wall sheets, to create very light and stable transport carriers. Heavy products can also be transported safely with this form of packaging. The reusable carriers are used, for example, in the automotive industry or in engine manufacturing industry.
Soft foam separator inlays can be used to safely transport products that are susceptible to scratches. Often used, for example, in the packaging of chrome-plated components for the automotive industry. The parts are kept safe by inserting them into the individual compartments. Scratches on sensitive surfaces can be effectively prevented due to the PE foam's shock-absorbing effect.
An individual shock-absorbing PE foam pad can be used as protective packaging for virtually all types of products. Whether small and delicate products or large and heavy components, the soft yet robust foam provides the best protection for the packaged products during transport. The packaging is reusable and therefore guarantees the desired long-term use..
We offer our customers unimaginable packaging possibilities by using soft PE foam combined with sturdy twin-wall sheets in our load carriers. Quality and efficient packaging solutions for transport and warehouse management are our specialty. The combination of packaging materials generates very light and stable transport carriers, which can also be used to safely transport heavy products in precisely fitting holders. Load carriers are frequently used in the automotive industry, mechanical engineering or in engine technology.
This ESD foam (pink) with its anti-static coating is suitable for optimal protection of sensitive electronic components. The polyethylene foam can be easily contoured to easily accommodate complex shapes or openings for products of various shapes including round products. A further advantage is that the matrix structure of the material behaves in a highly energy-absorbing manner in the event of impacts.
Our polyethylene foam can be shaped to match complicated product contours with precise CNC technology, accurately detailed at low cost. Safe transport is guaranteed due to the excellent shock-absorbing properties of the PE foam, especially when used along with sturdy plastic containers.
Our customized inlays made of polyethylene foam (PE) are primarily manufactured for presentation purposes, transport protection or for organizational purposes - for example, for tools in work cabinets. PE is a high-quality rigid foam with a velvety, soft micro-porous surface that can be cost effectively and quickly produced in both small and large quantities.
Foam blocks can be tailored to corresponding product contours in a cost-effective and detailed manner using CNC technology. We offer our customers a wide range of foam materials made of polyethylene with various densities and absorption properties. These can also be produced in different colors on request.
The standard thermoplastic material (polyethylene) is characterized by high rigidity combined with good shock-absorbing properties. This makes it ideally suited for versatile packaging and transporting solutions. The foam is often used as padding or transporting material for standard parts or even electronic components. The foam carriers are very robust and durable and therefore ideal for reusable packaging.
This simple foam block pad is covered on the back with a self-adhesive film. The pads are true all-rounders and can be very easily fixed to the outer carton or in a plastic container to prevent slipping. The PE pads are available in a variety of designs, degrees of hardness and thickness.
PE soft foam is a pliable, micro-porous foam with a velvety surface. The hardness or firmness of PE foam is defined by its density. PE foam is available in various degrees of hardness (from 30 kg/m³ (soft) to 170 kg/m³ (hard)). As you can see in the picture, we use polyethylene foam for contoured inlays for sensitive medical instruments or tools because the products are well protected in this type of packaging.
PE foam is especially suited for the scratch-protected shipping of many kinds of components. Our tailor-made foam inlays or box inlays are used to secure and prevent damage or slipping of components during transport. The robust inserts are suitable for long-term multi-use.
Safely packed, with multi-part contoured foam. Cleanly processed, individually and accurately manufactured, we guarantee highly reliable product protection. Tailor-made cushion packaging made of polyethylene foam material guarantees efficient packaging of various products, ranging from individual parts to completely assembled devices.
This perforated carrier has been especially adapted to accommodate round components. The light PE foam ensures perfect shock absorption and an orderly arrangement of parts. The rectangular carriers can be optimally placed in a precisely fitting plastic container, making them ideal for automatic conveyor lines.
Pink finished carriers made of polyethylene foam, as shown in the figure, indicate very high quality ESD protection. This particular foam packaging has anti-static characteristics. ESD packaging prevents electrostatic build-up or discharges, often caused by mechanical friction, from damaging the packaged products. The foam is suitable for complex packaging applications requiring detailed contouring and optimal cushioning and protection against impact.
The networked polymer chains in polyethylene foams provide various properties (UV-resistant, micro-porous, temperature-resistant) which are particularly desirable for reusable packaging. We supply our customers with safe and tailor-made transport boxes, ideally suited to precisely accommodate components or mechanical parts.
A customized packaging set is a practical solution for products that do not have a standard size and need an individual protective cover. The picture shows a complete packaging set with an outer box made of corrugated cardboard and a packaging core, a two-part customized PE foam padding (lower and upper part). The soft pads provide excellent protection from impacts. At the same time, the contents are optimally secured and cannot slip during transport. There is also sufficient storage space in the packaging for accessories and assembly instructions.
This practical drawer box is a two-part packaging solution consisting of a case made of solid cardboard and a corresponding drawer made of single wall corrugated cardboard. This packaging solution includes a contoured polyethylene foam insert with top and bottom panels. Specific designs or text can be applied to the exterior of the box giving this packaging solution a very elegant and sophisticated look.
We use modern production methods to create innovative customized packaging solutions. We ensure the best transport protection using a two-part solution, a lower and upper padding made of PE foam. The contents are optimally secured in the tailored packaging and protected against impacts. In addition, there is sufficient storage space for accessories and assembly instructions.
Our sophisticated and reusable transport packaging made of polyethylene foam secures and protects packaged goods from damaging external influences during handling, shipping and storage. The foam carriers can ideally also be inserted in plastic containers.
We offer CAD-designed contoured packaging made of PE foam in countless shapes and sizes. We water jet or mill complex geometric shapes or contours from a foam block to assure that the contents are optimally secured and the products can be transported safely. The illustration also shows PE foam top and bottom inlays which provide dust and impact protection.
This carrier made of pink colored PE foam (pink indicates anti-static) can be used as for electrostatic sensitive devices or components. Electrostatic charges can occur at any time during transport, but are optimally dissipated by the foam. The soft material is also excellent for durable cushioning and protection against impacts.
Quickly packed, highly secure product protection, neatly finished and individually manufactured. Our constructive top and bottom cushion packaging made of polyethylene foam material guarantee efficient packaging of variable packaged goods, mostly complete devices or machine components. Due to integrated cushioning contours, accessory components such as charging cables, adapters, etc. can be optimally accommodated.
Tailored to the millimeter and manufactured according to exact customer specifications, our customized foam cushion inlays provide optimal protection for your products. Adjustable, removable cushion blocks ensure effective product retention within the two nests. Polyethylene foam is an excellent cushioning material and, due to its durability, is ideally suited for multi-use in many industries.
Foam pads with contoured nests are used to protect sensitive products during transport. They are suitable for multi-use in many technical, industrial branches: aerospace, electro-mobility, automotive, promotional products, electrical, furniture, medical and many more. Designed as flat inlays, the cushioned packaging can be ideally stacked, saving considerable storage space. The contoured cavities are precisely manufactured so that products securely fit in them.
Polyethylene foam blocks can be quickly and cost-effectively adapted to complex product contours with precise CNC technology. We offer a wide range of PE foam materials with different densities and shock absorption properties. The cut PE blocks are ideally suited for use with the corresponding stackable plastic containers. Safe transport is thereby 100% guaranteed.
Our customized shadowboards (foam inlays) are tailor made to customer specifications. Customer can also choose from different colors to match the boards to the company colors, for example. The custom-fit inlays keep cabinets and drawers tidy and are suitable for medical instruments, tools or photo equipment. Everything is stored safely and efficiently. On request, pictograms, logos or lettering can be incorporated into the foam.
Due to its crosslinked polymer chains structure and the resulting shock-absorbing properties, polyethylene foam is suitable for packing larger devices, housing parts, components, etc. On request, we can also equip PE foam to be anti-static (dyed pink) or electrically insulating, for use with electrostatically sensitive equipment. The material is cost-effective and can be optimally shaped. It is excellent for durable protection against shock in many packaging applications.
This load carrier packaging made of PE foam with an HKP base plate as the basic carrier, including contour-cut and glued-on foam strips, was specially designed for multi-way use. The solution can hold several uniform components in a highly functional and very safe way. Therefore, the robust load carrier is excellently suited for use on conveyor belts, in the automotive industry.
The shipping of medical products can be perfectly achieved with our combination shipping boxes. A mix of a specially manufactured polyethylene foam inlay together with a white corrugated cardboard folding box ensures ideal transport conditions.
Foam can be quickly and inexpensively shaped to appropriate product contours with appropriate CNC technology. We offer a wide range of polyethylene foam materials with different densities and absorption properties that can meet the requirements for dimensionally accurate and secure packaging. These can also be colored on request.
We often use crosslinked polyethylene foam with a micro-cell structure for perforated inlays to ensure the stability of the molded insert. The material is also ideal for sorting and transport protection of small to large series of machined and milled parts. This type of packaging can be perfectly combined with other products from our portfolio, for example with small load carriers (KLT) or plastic containers.
This multi-part padded packaging made of polyethylene foam, cushions and secures the contained product in position within the walls of the outer carton in a shock-, impact- and vibration-absorbing manner. The PE foam is a material with a high density and is therefore ideally suited as a packaging material. On the one hand in its easy to manufacture, on the other hand it has great shock absorbing properties.
PE foam cushions have made a name for themselves as the industry standard for high-quality packaging due their excellent shock-absorbing and overall product properties. Foam packaging made of crosslinked and non-crosslinked polyethylene foams can be easily adapted to corresponding product shapes and accessory components by die-cutting and contour cutting.
Thanks to many years of experience and a great deal of know-how, we design cost-effective and individual foam packaging for customers from a wide range of industries. For a company in the dental technology sector, for example, we have devised an inlay made of PE foam that can be easily inserted into suitcases or cabinet drawers.
In addition to providing excellent cushioning protection, crosslinked PE foams can be finished in various ways including: anti-static (colored pink), electro-conductive as well as flame retardant. Other advantages of PE foam: particularly resistant to moisture, excellent protection against impact, low density, excellent resistance to weathering and aging, etc.
The ESD-protected container with foam liner can be optimally adapted to automated production processes at the customer's request. This makes the packaging combination effectively suitable for use in repetitive production processes. Thanks to the anti-static design (by means of electrically conductive plastic), sensitive electronic components can be stored and transported in the small load carrier (KLT) without any problems.
We produce our customized polyethylene product carriers to fit customer-specific packaging solutions, optionally also tailored to plastic load carriers. Perfectly suited for regular and long-term use in industrial process flows. Please contact our sales department directly. We will be happy to work with you to develop the optimum packaging solution for you and your product.
The pink foam (see picture) is suitable for the protection of sensitive electronic components due to its anti-static properties. We provide the best packaging protection to round packaged products using universal polyethylene foam inlays including integrated nests. Another advantage is that the crosslinked structure of the material is highly shock-absorbing in case of impact.
Product carriers combine items into a standardized package. Materials such as polyethylene foam can be used to quickly and easily develop highly efficient protective transport packaging. Very light and at the same time robust in handling (reusable), our carriers are in demand in a wide range of industries, as they guarantee high product safety.
Large containers made of durable polyethylene are practical transport or storage containers for versatile applications. Due to the numerous ridges and external corrugations, the containers are very stable and can be used in industrial processes for extended periods of time. The illustration shows a container with closed bottom and side walls including foam compartments adapted to the internal dimensions for safe storage of large components. The sturdy lid completes the package.
Product carriers are generally required when items are transported during ongoing manufacturing processes in the production plant, for example to specific assembly stations. Secure packaging of product, in this case gun stocks, must meet special requirements. That is why we use foam materials with high densities which are robust and durable. Detailed contours can be cut into the foams (using water jets) to ensure that the products are held securely in place.
Excellent product protection, sorting, and easy component handling. We use PE foam to manufacture practical separators that are frequently used in the automotive industry. Very suitable for plastic interior parts to protect them from scratching and to simplify installation in final assembly. The separators are mostly used with containers and can be accurately sized to fit the plastic containers.
This sophisticated product packaging clearly demonstrates how effective and classy contour-cut foam inserts can be. Take a high-quality wooden box, line it with a contour-cut PE foam insert, and the graceful premium packaging from DE-PACK is ready. The foam insert optimally secures and cushions sensitive items, e.g. glass products. No slipping and the well conceived recessed grips allow the products to be easily removed from the respective nests.
Small to large series of mechanical lathed and milled parts can easily be loaded in a perforated inlay block made of PE foam. Medical products such as test tubes or medicine bottles can also be sorted and optimally spaced in the highly secure packaging. The foam blocks provide secure cushioning and prevent damage from impacts and can be easily inserted into laboratory drawers. They are also suitable for transport, for example, together with small load carriers (KLT) or plastic containers.
The packaging of computer peripherals, for example PC keyboards, can be ideally achieved with custom PE foam inserts. The sensitive keys are perfectly protected by the water-jet cut-outs in the foam. This special type of packaging also gives the product a high-quality look.
Foam separators made of polyethylene guarantee contact-free protection for transport-sensitive products from the automotive sector or other industries. They are ideal for use with plastic containers or small load carriers (KLT). The accompanying lid effectively prevents the products from falling out.
We often use polyethylene foam trays because they guarantee superior stability. The inserts are closed-pored, i.e. resistant to moisture or water absorption. The smooth soft surfaces are the foundation for safe, durable and economical packaging. The trays' milled holding cavities are ideally suited for precision parts.
Without appropriately molded lateral cushioning, many products (i.e. furniture) would be exposed to severe damage during transport. The soft PE foam has ideal cushioning properties and secures the products laterally, within the packaging. Other applications for lateral cushion packaging are also often found in the consumer electronics industry.
Your components are perfectly protected by the velvety soft surface of the PE foam material and extremely precise contour cuts. The foam inlays can be produced at low cost, are very light and accomplish their main task - the safe transport of products of all kinds. We are happy to assist you with our many years of experience in the packaging industry.
We recommend the use of our lightweight but extremely robust PE foam containers for the transport of smaller, heavy components. The reusable containers can also be manufactured with handles and with interlocking dividers used for separating components.
We use lightweight twin-wall sheets to form a stable frame for our anti-static foam inlays. The contoured foam inlays guarantee the secure retention of the components. The foam inserts are reusable in the shipping of electronic components or circuit boards.
Are you interested in customized foam cutouts for your packaging? At DE-PACK you may order foam cutouts at any time. We supply a wide variety of foam materials such as PU, PE or PS foam, tailor-made according to your requirements. Feel free to contact us and we will provide you with a non-binding offer!
Sensitive electronic devices always require special packaging protection. We design efficient unique solutions for our customers, as seen in this packaging for a large monitor. The device is secured within the outer carton using appropriately contoured foam parts which also protect it from impact damage.
A packaging that is not only functional, but also looks great. This tray consists of a twin-walls sheet plate as a base with glued on PE foam that has been contour-cut and numbered. Ideal for use in the automotive sector on conveyor belts.
A small load carrier combined with a tailored component carrier made of polyethylene foam is suitable for products of all kinds. For example, the transport of pump components from the sanitary industry.
We can easily adapt the shape of lateral cushions to complex structures. The micro-porous and rigid PE foam guarantees shock- and scratch-free transport of your products.
In our customized dividers, your products are accurately and at the same time safely stored for transport, efficiently organized and neatly separated. This ensures that the products reach their destination without a damage. The dividers are delivered flat and easy to assemble. Versatile products can be packed. The application areas are for example ampoule packaging, medical instrument packaging and many more.
With our well designed and versatile foam inlays, you can find the right packaging solution for any requirement. In the picture you can see an effective case inlay made of foam to protect multiple products. If required, we can also offer antistatic, electrically conductive or self-adhesive foam inlays.
With our side cushions made of PE foam with matching corrugated cardboard folding boxes (not in the picture), we can easily adapt to any product shape. The fine pored and rigid PE foam with its smooth surface, guarantees shock-absorbig and scratch-free transport of your products. PE foam is 100% recyclable.
Customized folding cushions made of PE foam are ideally suited for holding mechanical components like engines or rotary encoders. With our cushioning solutions and a suitable outer box, you achieve optimal storage and transport protection.
Load carriers are reusable. The foam carriers are durable and are usually reused throughout the life of a model series. Precisely fitting contours prevent the products from tipping or slipping. Foam load carriers are absolutely safe packaging solutions for the internal or external transport of your products.
Precisely manufactured, cases (see picture), boxes or containers can be equipped with foam inserts made of hard foam or soft foam. We offer PE foam blanks or inlays with the highest quality standards, always individually adapted to the products and requirements of our customers. Your products are perfectly protected by the precisely shaped cavities.
Our perforated blanks made of PE foam can be used for sorting and space-optimized packaging of small to large series of turned and milled parts or medical products such as test tubes or vials. These inlays can be used in laboratory drawers, but are also predestined for transport containers. A perfect example are plastic containers or cardboard boxes. PE foam blanks are great for secure cushioning and impact prevention.
This white hinged lid box made of corrugated cardboard is usually produced according to FEFCO standard and is primarily intended for the transportation of small and medium-sized products. The special structure of the lid, whose side flaps are inserted into the bottom part when closed, automatically creates a double wall, which gives the box excellent cushioning, stability and sturdiness.
In the picture you can see a simple but effective packaging solution for accumulators in terms of protection. Consisting of a top and bottom shell made of PE foam and the actual corrugated cardboard outer carton, this packaging concept is ideally suited to protect sensitive batteries from shocks or vibrations.
Stable and firm product fixations are important features of transport packaging solutions. At the same time, the packing must be lightweight and practical. We usually achieve this by combining different materials, for example PP twin-wall sheets with PE foam. Twin-wall sheets are very light and extremely durable. Foam is excellent to process and easy to customize.
Our high quality telescope boxes can be customized according to your requirements and the products they contain. The box usually consists of a top and bottom part and the actual inner part of the packaging, with, for example, a foam inlay, as shown in the image. Additional gripping notches can be added to the side of the top to simplify opening. In addition, the telescope boxes can be optimally printed to enhance their appearance.
Due to their high quality, our durable plastic containers have become essential for handling, transport and logistics in many industries. With DE-LINE and DE-BASIC we offer you a wide range of containers in various designs and sizes. The containers can be provided with foam inlays, which ultimately ensure high product protection.
Our foam case inlays meet the highest quality standards, because they are customized and individually adapted to your products. Precisely manufactured, they are suitable for any case, box or container to safely store and protect products such as tools, instruments, watches or multi-piece items such as photo equipment.
To ship electronic components or circuit boards with sensitive surfaces and complicated geometries, antistatic inlays made of PE foam are ideal because they can be easily combined with appropriate outer packaging for transport. The milled notches ensure that the components are securely held and locked in place to prevent them from slipping.
In terms of packaging protection for shipping goods, the illustration shows an unbeatable packaging combination. It is an individual hinged lid box made of corrugated cardboard, together with a customized PE foam inlay. PE foam is a very fine-pored foam and has an almost velvety surface. Therefore, the material is widely used for packaging containers, side cushions, inlays, presentation aids and much more.
Dividers made of solid plastic (PP) are used to safely separate components inside a larger outer packaging, such as small or large load carriers or plastic containers. The division into individual compartments provides the products in an organized and clearly arranged manner which simplifies loading, removal or inspection. In addition, the separation prevents the components from collision and damage.
Ideally, divider inlays made of PE foam are used together with containers or boxes, but also with various other containers suitable for transportation. The cavities are used for clean and sorted storage of small parts or even longer products like car body parts. The divider inlays protect products due to their shock-absorbing properties and prevent damage to sensitive surfaces by scratching.
Depending on the requirements, cases can be equipped with foam inlays made of polyethylene. These foam inlays are used to hold devices, tools or medical instruments and many more safe in place. The products are ideally cushioned and permanently protected by the precise contours of the foam.
With DE-LINE we offer you an extensive transport container portfolio, which is suitable for the safe transport of different products of all kinds. Numerous dimensions in standardized sizes and configurations, for example with lids and corresponding inlays, make it possible for you to precisely match the packaging to your products.
This reusable load carrier made of PE foam is used for the safe transport of body parts, sensitive assemblies or accessories from the automotive sector. We offer foam packaging at the highest quality level, of course in compliance with all quality and industry standards.
Customized foam packaging made exactly according to your specifications - that's what DE-PACK is all about. We always have the right ideas and first-class, dimensionally stable packaging solutions at the ready for you. For example, as shown in the illustration, foam trays with ESD protection for the transport of electronic components such as printed circuit boards.
DE-LINE plastic containers are indispensable in the areas of material handling, transport and warehouse logistics as well as other similar applications. Due to their variable size, the containers are predestined for numerous packaging applications. We at DE-PACK provide plastic containers, for example, with precisely fitting inlays (dividers, intermediate layers, moulded parts and much more) made of foam or twin-wall sheets. Therefore we can guarantee a high level of protection for your products.
With our proven constructive packaging solutions made of corrugated cardboard, we fill the space with intelligently designed elements. As shown in the picture, with side cushions made of PE foam, we can create extremely safe shipping packages. This protects your sensitive products from shocks or strong vibrations.
Divider inserts made of PE foam are ideal for shipping assembly sets, modules, small but also large series and many more. Ideally, foam dividers are placed in a plastic container, a steel container, or even in various other containers suitable for transportation.
We offer you individual, precisely fitting foam packaging solutions or cushions with ESD protection according to your specifications. These packaging solutions made of antistatic PE or PU foams, are ideally suited for the safe shipment of electronic components such as printed circuit boards.
Our premium plastic containers are made of high quality plastic with excellent properties for the protection for your products. Ideally suited for a wide range of applications in handling technology or transport as well as warehouse logistics. DE-PACK plastic containers can be ideally provided with foam solutions, for example: divider inlays, blanks and much more. As a result, our safe plastic containers have become indispensable in many industries.
The combination of PE foam and twin-wall sheets offers many possibilities during the design of load carriers. This way, efficient transport and storage packaging solutions are created in our company. The combination of the two materials creates very light and at the same time stable transport carriers, so that even heavy products can be securely held in place, for example vehicle parts or large equipment. DE-PACK load carriers are often used in the automotive industry, mechanical engineering or engine technology.
The illustration shows a combi box with integrated foam divider inserts for efficient storage of vehicle components. With an integrated folding door on the side wall, our foldable combi box offers convenient handling. This folding door allows quick and convenient access to the contents of the box. When not in use or for return transport, the plastic box or can be folded inwards to save space.
Our large load carriers made of polyethylene foam are individually adapted to the product in coordination with our customers. The illustration shows a PE load carrier whose flexible plug-in pads are used to hold a wide variety of plastic panels. These packaging solutions protect against vibrations, they are dimensionally stable and therefore ideal for transport protection of larger products, for example from the automotive industry.
PE foam packaging with ESD protection is able to ideally compensate electrostatic charges while maintaining a high level of mechanical protection. At DE-PACK, we use special antistatic and electrically conductive foams for electronic components that are highly sensitive, for example circuit boards.
Our constructive foam packaging solutions made of PE or PU foam are always individually adapted to your product. The foam pads are particularly dimensionally stable and protect against shocks and vibrations. The trays are ideal for the protection of electronic devices or products from the medical industry or the automotive sector.
Polyethylene (PE) is a thermoplastic material with high stiffness and at the same time good dampening properties. Therefore, PE foam packaging is suitable as a carrier material for series parts such as transformers or other electronic components. The load carriers are sturdy and durable and due to this they are also reusable.
The illustration shows a light and effective packaging solution, consisting of a corrugated cardboard box combined with a foam inlay made of PE foam. This PE inlay is used to fix flower vases of different diameters. At the same time, the soft foam protects the products from breaking or damage during transport.
This customized tool inlay made of PE foam is used to hold diamond cutting discs. Due to the square shape, the foam inlay fits perfectly into the outer box and the finger holes on the sides make it easy to remove the product.
Products that are transported with steel boxes or cage pallets are usually exposed to the hard metal edges of the cage frames. To avoid damage, our PE foam inlays are simply glued to the inner steel frame. The grid structure can be individually cut into the foam. The back of the foam fixation is provided with an adhesive foil, which can be quickly removed for application.
PE foam inlays are customized, lightweight and dimensional stable reusable packaging solutions which are ideal for dividing and stacking products inside plastic containers or on pallets. The inlays receive additional stability by being glued to a sturdy plastic honeycomb carrier.
For the transport of high-quality printed circuit boards etc., we recommend ESD protective packaging, as this is able to compensate electrostatic charges in the best possible way. We primarily use ESD foam inlays (PE), whose properties prevent static charges. An example for this is grounding by simply touching the board during the unpacking process, which would result in a damaging discharge.
With customized packaging solutions made of PE foam, you can meet the special packaging requirements of the industry at any time. A perfect example is the shipment of vehicle components for the automotive industry. DE-PACK customizes packaging solutions according to your specifications. That is how we ensure optimum product protection and process optimization in the further processing of components.
With foam trays by DE-PACK you can optimize and secure internal processes during production. In our trays, your components are precisely arranged for further processing and optimized in terms of volume. Packaging trays made of PE foam are suitable for holding a wide variety of products, such as gears, stamped parts, machine parts, turned parts and many more.
Our ESD boxes feature high electrostatic protection and are ideally suited for external shipping, as well as for the internal storage of sensitive electronic components. Side cushions with antistatic PE foam pads provide additional drop and impact protection for the packaged products. The ESD boxes are frequently reusable, making them ideal as reusable packaging.
For the packaging and transport of vehicle parts, our durable small load carriers can be equipped with a wide variety of material combinations and inlays, such as PE foam for holding the components and twin-wall sheets as carrier. For coordination and optimal organization, the small load carriers are equipped with a label holder.
Corrugated cardboard custom packaging emphasizes its versatility, because it can be easily combined with a wide variety of packaging materials. For example, with PE foam, which is a proven packaging material at all times due to its excellent processing and damping properties. That is why your products are always optimally protected with our well designed custom packaging solutions.
DE-PACK offers cushioning solutions made of polyethylene (PE) processed into functional foam inlays for use in drawers, suitcases or transport containers. The products are absolutely reliably and firmly fixed in the contour-cut cavities. The PE inlays are suitable for holding bottles, syringes or ampoules for the pharmaceutical and medical sector and can be used as disposable or reusable packaging.
The soft, flexible surface of polyethylene foam inserts guarantee transport without damage. The countours are adapted to the outer shape of the products. As a result, the components are securely and reliably held in place. The inserts are suitable for sensitive chrome parts, watch cases, precision parts, turned parts, automotive parts and many more.
Tooth rails made of PE foam are optimal separators for a wide variety of components, such as machine parts, precision parts, vehicle components and many more. PE tooth rails can also be used as spacers in automated workflows on the conveyor belt.
Foam inlays by DE-PACK are ideal for separating and stacking products, including accessories, in containers or on pallets. The illustration shows a plastic honeycomb panel on which a PE foam cutout with a corresponding contour has been glued. This lightweight and dimensionally stable reusable packaging is the perfect combination when it comes to protecting medical components.
Are you looking for exclusive and high-quality packaging solutions to present your products? DE-PACK offers individual presentation packaging made of PE foam, for example for the presentation of cream cans. The packaging is a safe and visually appealing product carrier. Your products will be presented in a promotionally effective, simple and elegant way.
When packaging components, PE foam inlays can also be easily stacked in multiple layers on top of each other inside the outer packaging. The foam inlays can also have different contours and heights. For example, components that need to be assembled during the final process can be transported.
Highly sensitive chrome parts for watches or components for the automotive industry are reliably protected in our polyethylene foam packaging solutions. The soft foam material guarantees scratch-free transport and at the same time the parts are securely held in place by the perfect fit cavities.
PE foam load carriers are ideally suited for circuit boards, instruments, measuring devices or tools, due to the high protection these sensitive components require during transport. With the customized foam inserts by DE-PACK, this protection is provided in every possible way. The illustration shows a load carrier for circuit boards that is used as a container inlay.
Sensitive products, such as glass, are best protected with a PE foam edge protection inside the final packaging solution. A suitable contour is cut into the foam part, in which glass panes can be inserted to protect them from shocks or vibrations. With our customized PE edge protectors, you will not experience any unpleasant surprises during transport.
DE-PACK customizes PE foam cushions to fit your products. The cushions are usually used as side or top and bottom cushions. The advantage of this form of packaging shines during transport. Your devices are fixed inside the cavities and are excellently protected from shocks and vibrations.
Ideally suited for the internal transport of products from the warehouse to production. These are the sturdy plastic containers by DE-PACK, which can be provided with a wide variety of foam inlays such as dividers or die-cut inlays (including intermediate layers). They are stackable and ensure secure transport of all types of components.
PE foam is very light and easy to process. The customized side cushions are ideal for edge and pinch protection inside the outer box or in another packaging unit. Your products are firmly fixed and transported absolutely secure. PE foam side cushions are often used in the automotive or consumer electronics industries.
DE-PACK supplies the measurement industry with individual polyethylene foam inlays for electronic encoders, which are optimally protected inside the container. In combination with our stable and proven small load carriers, the PE foam inlays are ideally suited for the internal transport of products. Furthermore, our small load carriers are also available with ESD protection!
PE foam inlays and their versatile manufacturing options are absolutely safe packaging solutions. The foam inlay's shape, which is specially adapted to the product, ensures that your components fit perfectly and firmly into the package. They are no longer able to slip and are ideally protected from damage.
Customized solutions as well as individual designs can be realized very well with PE foams. The trays are used for internal logistics, for example in the automotive industry, or for external transport purposes. The trays are also available with ESD protection.
Anitstatic PE foam trays (colored pink) are ideal for sensitive electronic devices or components. At the same time, the products are optimally cushioned and permanently protected inside the foam trays. The area of application is primarily the electronics industry.
DE-PACK small load carriers with ESD protection perfectly meet almost all requirements for transport and warehouse logistics. Small load carriers are stackable, can be combined with other containers of different sizes and are also available with ESD protection. In the picture, the container is equipped with a foam divider with hinged lids. This way your products are ideally protected and stored.
Foam cushions made of PE foam in a matching corrugated cardboard folding box - This combination guarantees shock-resistant and safe transport of products, for example from the consumer electronics industry or for sensitive devices from the medical sector. All packaging materials are 100% recyclable.
These PE foam dividers are individual solutions by DE-PACK, especially designed for small load carriers. The devider is provided with a hinged lid on both sides and can be placed inside the small load carrier in multiple layers. Your sensitive components are safely separated and secured against falling out by the lids. This solution is also available with ESD protection!
High-quality dividers made of foam are used to hold small parts or vehicle components from the automotive industry. The dividers are shock-absorbing and prevent scratches on sensitive surfaces.
Customized foam inlays developed for parking sensors! The PE foam sheet with contours is intended to be inserted into plastic containers, including adhesive foil for the perfect fit. The cover for the inlay is also made of PE foam.
Products are safely and clearly arranged in DE-PACK foam inlays. The cross-linked PE foam is particularly characterized by the fine, regular and closed cell structure, in a sense a three-dimensional network through which an extremely soft and smooth surface is created. The inlays are also available in an antistatic version or with ESD protection. Areas of application are primarily cabinet drawers, cases, small load carriers, toothed rails, reusable packaging and many more.
Individually manufactured for your workpieces! PE foam sheet with cavities for your workpiece as an insert for plastic containers, including an adhesive cover also made of PE foam.
PE foam bonded to a twin wall sheet. This perfect combination is a stable and lightweight transport packaging solution with which sensitive circuit boards can be held securely in place. The load carriers can be ideally used in the electronics industry, for example.
With these perforated PE foam inlays, small to large series of turned and milled parts can be loaded while saving space and provide full protection. The inlays are ideal in combination with other products from our portfolio like small load carriers and plastic containers.
The picture shows PE foam side cushions with a bottom inlay, which was made to hold glass panes. Therefore, material at risk of breakage is excellently protected during transport.
Individual shapes in packaging solutions are necessary when your products are particularly sensitive to shocks and vibration during transport. We therefore develop special foam transport packaging with precisely fitting cavities. Due to the special shape adapted to your product, the packaged goods are held firmly in place and cannot slip or be damaged.
Upon request, we offer individual packaging solutions made of PE foam according to your specifications. PE foams can be produced true to size and contour. For examples as inlays for containers or outer boxes. This way, they ensure a secure hold for your products. Due to the soft material and the smooth surface, damage or scratches can be eliminated.
We offer high quality dividers made of foam for holding small parts or vehicle components from the automotive sector. The advantages are obvious - foam dividers are shock absorbing and prevent sensitive surfaces from scratches. The foam dividers can be combined ideally with the sturdy DE-PACK plastic containers.
Single layer PE foam sheet (milled) with a blue colored base is also known as a shadowboard. Due to the color differentiation, missing parts can be quickly identified and you can see very easily whether everything is in place. The PE foam inlays are intended for the drawers of tool cabinets or cases. But can also be used for presentation packaging.
Due to its specific properties, foam is very well suited for a wide variety of packaging solutions. The soft and lightweight material provides optimal product protection. At the same time, PE foam is customizable and therefore allows to create various different packaging solutions. The picture shows a PE foam load carrier glued to a twin-wall sheet board.
DE-PACK offers individual and customized foam packaging solutions according to customer specifications. Often, these are side cushions made of PE foam, which have very good dampening and insulating properties. Depending on the use case, the side cushions can also be antistatic or electrically conductive. For example, as protective packaging for electronic equipment or heavier products.
DE-PACK designs transport and storage packaging made of PE foam in combination with a corrugated cardboard. These lightweight and simple load carriers can be ideally used in the automotive industry for holding body parts.
DE-PACK offers customized PE foam inlays with twin-wall sheet dividers. The foam inlays, including twin-wall sheet dividers, are intended for storage containers, boxes, tool cabinets or cases, for example.
To prevent components from slipping, toothed rails made of PE foam are the ideal transport protection. They ensure a precise fit and at the same time serve as spacers for automated processes at the conveyor belt.
Most common application: inlays for plastic containers or small load carriers.
DE-PACK supplies, customized PE foam trays glued on twin-wall sheets. Ideal for convenient and volume optimized transport. The trays are often used in the automotive sector or in the medical industry.
Single layer PE foam blank with blue colored base. The PE foam inlays (also known as shadowboards) are intended for the drawers of tool cabinets or suitcases. The color differentiation of the packaging makes it easy to keep things in order.
PE foam can be customized and contour cut to fit your products. The picture shows a PE foam side cushion that fits the different components of a ceramic oven. This provides excellent protection for surfaces that are sensitive to scratches during transport.
PE foam can be customized and contour cut to fit your products. The picture shows a PE foam side cushion that fits the different components of a ceramic oven. This provides excellent protection for surfaces that are sensitive to scratches during transport.
Perfectly protected! - With the standardized small load carriers by DE-PACK.
These containers, also known as small load carriers, are provided with soft PE or PU foam inlays including the lid ensure safe transport of different products like sensitive camera systems or components for the automotive sector.
With stylish presentation packaging made of PE foam you present your products in a modern, high quality and elegant way. Use creative foam packaging or color-coded shadowboards as an organization system or as gift packaging.
Optimal storage and transport protection due to contour-cut polyethylene foam workpiece carriers. Due to their precise fit, your products are protected against damage during transport.
PE foam transport packaging is an excellent reusable solution if combined with containers or boxes. For example, ideal for handling and organizational processes for the internal transport. Since PE foam has a very smooth surface, your products are optimally protected and at the same time perfectly sorted for further use.
Customized for your needs, we supply tailor-made PE foam carriers or inlays. Independent of shape and ideally suited for precisely fitting different parts and components. With this packaging solution, your products can be safely transported.
The areas of application for PE foam are almost endless. They protect turned parts, stamped parts or workpieces, and can easily be produced in customized shapes.
PE foam trays can be used for the packaging of electrical components or products from medical technology as well as packaging aids for machine parts from all industries.
PE foam in combination with twin-wall sheets - A popular transport and storage packaging solution at DE-PACK.
The combination is strong and light, so sensitive devices and spare parts are held in precisely fitting mounts. The load carriers can be ideally used in the automotive industry or in medical technology.
With this customized PE foam load carrier with ESD protection, printed circuit boards are protected in the best possible way for storage or further transport. The field of application is the electronics industry, for example.
A divider insert made of PE foam, as shown in the illustration, is ideally suited for plastic containers and small load carriers. The structure of the divider is very light and all of the parts, including the bottom layer are connected to each other. Therefore, the divider can also be easily removed from the transport container.
Ideal transport and storage packaging solutions is PE foam in combination with twin-wall sheets. This combination is light and at the same time strong enough to hold even heavy products, such as vehicle parts, equipment or spare parts safely in place. The load carriers are often used in the automotive industry or in medical technology.
Precisely manufactured and cut to fit! – Workpiece carriers made of PE foam are ideal as inserts for transport and storage containers, such as small load carriers. Our versatile foam workpiece carriers are individually customized to meet your specifications and have established themselves as safe and cost-effective packaging solutions for transport.
PE foam is ideally suited for durable cushioning and shock absorption, especially for complex packaging specifications. The PE foam load carriers can also have antistatic properties, as shown in the picture. The packaging is primarily used for products from the electronics industry, such as sensitive printed circuit boards or other electronic components.
Our intelligent design of PE foam side cushions offers multiple advantages. The rigid PE foam with its smooth surface guarantees shock absorbtion and scratch-free transport. Your products are quickly packed with low material usage and arrive safely at the desired destination. The properties of PE foam are ideal, so that even complex structures are easy to produce.
reinpapier® – The most environmentally friendly high-end product in our portfolio. The 100% ecological material composition of this packaging material offers you the possibility of plastic-free packaging. reinpapier® is a 100% compostable packaging material with excellent formability and stability. reinpapier® is a machine-made, injection-molded paper packaging that consists entirely of natural and renewable raw materials.
But our plastic-free reinpapier® has even more advantages. The organic packaging is feather-light in handling thanks to the ready-baked paper pulp. Here you can realize up to 40% savings compared to conventional packaging. reinpapier® contains no plastic components and is made entirely from renewable raw materials. Read more here ...